IBC Filler Gravimetric Dosing

Version: CSW-B

IBC filling system gravimetric with weighing platform | Filling control and weighing controller from BOSCHE from #price#. Made in Germany ✔ | PLC connection possible.

Professional weighing technology
Original BOSCHE quality

Available, delivery time: 14 working days

Version

Product number: BW10405

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Product information "IBC Filler Gravimetric Dosing"

Semi-automatic filling of large into small without a filling valve

This gravimetric dosing and IBC filler was developed based on the robust BOSCHE IBC scale and the powerful CSW weighing controller. Thanks to the flexible BOSCHE software, a wide range of applications can be implemented. With the gravimetric IBC filler, you can either fill the IBC container or fill liquids from the IBC into smaller containers.

The IBC container, empty or filled, is placed safely on the stable weighing platform with four integrated load cells. A surrounding steel frame on the platform reliably prevents the container from slipping.

The high-precision measuring transducer works with a sampling rate of up to 300 measurements per second. This ensures that the containers are filled quickly and precisely. The weighing controller supports coarse and fine dosing and enables easy control of the filling process thanks to two digital inputs and three digital outputs.

A relay board with five potential-free switching contacts and a switching capacity of "2A / 115VAC max." is available as an option. This allows filling valves to be controlled directly. The circuit board is integrated directly into the housing of the CSW weighing controller.

Thanks to its low weight of just 40 kg, the container filler is mobile and can be used flexibly at different locations. This means that the heavy, filled drums do not have to be moved.

Trust in BOSCHE quality - Made in Germany.

Functions & Features

Certifiable pallet scale for weighing, filling and labeling drum pallets and IBC containers
Certifiable design in accordance with; Accuracy class III
Weighing frame made of powder-coated steel or stainless steel, suitable for weighing barrels up to 600 mm in diameter as well as IBC containers, chemical pallets CP1, CP2 and Euro pallets
Particularly flat construction: side height 75 mm
Weighing range: 300 kg / 600 kg / 1,500 kg / 3,000 kg
U-shaped frame for weighing IBC containers and pallets
Four laser-welded load cells, IP68
MWI scale display in plastic or stainless steel housing
Low weight enables a quick change of location
Robust, protected M12 industrial connector
Optional: transport rollers
Transport handle included
Negative weighing with the CSW controller

Weighing technology and functions

Four high-quality load cells are integrated into the weighing bridge of the IBC scale, which ensure precise measurement results. The measured values are evaluated and recorded directly in the CSW weighing controller. The weight data can be read and further processed via an analog output or the RS-232 interface. Threshold values for coarse and fine dosing can be programmed directly in the weighing controller, making the use of external controls (such as PLCs) unnecessary. Digital logic inputs and outputs are also available.

Wiegen_von_IBC_Containern

Optional accessories such as an external secondary display or a printer can be added. The fill level of the IBC container is precisely recorded on the weighing platform. Various taring functions are available for taring the container weight or the IBC's own weight. The dosing scale offers a wide range of weighing applications that can be adapted to your requirements.

If required, a relay board can be mounted directly in the weighing controller so that filling valves and other actuators can be connected and controlled directly.

Scale construction

The weighing platform of the IBC scale is particularly flat, made of stainless steel and extremely robust. The four laser-welded load cells are integrated into the sides of the weighing platform. The short, flat ramp is part of the weighing surface and allows the scale to be loaded manually with minimal effort. The scale platform is connected to the weighing controller via a 5-meter-long cable, which enables flexible installation, even on the wall. The robust die-cast aluminum housing of the weighing controller has an IP64 protection rating, which means that it is dustproof and protected against splashes of water from all sides.

Palettenabmessungen auf Bodenwaage

The CSW weighing terminal is ideal for simple and complex filling and dosing applications. For example, for silo, container or dosing weighing.

Features of the weighing controller

EC type approval - Verifiable according to OIML R76:2006 accuracy class III and IIII
Max. 10,000e or multi-range 3x10,000e @ 0.2 µV/d in calibrated CE-M version for legal metrology
Ideal for filling and dosing
Power supply 230 VAC
Number of parallel load cells: max. 8 (at 350 Ohm)
High measuring rate of the measuring transducer up to 300 measurements / sec.
A/D converter: 24 bit
Six-digit 7-segment LED display (height 14 mm) with 8 status LEDs
Maximum number of decimal places: 4
Programmable switching contacts
Analog output, optically isolated, 16 bit (selectable 0-20mA, 4-20mA, 0-10V, 0- 5V, ±10V, ±5V)
3 programmable potential-free outputs: max. 115V AC / 60mA for controlling relays
Two digital, optically isolated inputs
Standard interfaces: RS-485 + RS-232
Robust, durable die-cast aluminum housing, protection class IP64
All connections using screw terminals

Accessories

Relay board with 5 relays
Optional input voltage range: 12 - 24V DC +/- 10%, +/- 10%

Area of application

The CSW is a high-precision weighing terminal. It reliably displays weight values quickly and accurately.
The weighing terminal has analog and digital outputs that provide stable measurement information.
Programmable relay outputs and two digital logic inputs are also included as standard.
The analog output provides an analog signal proportional to the weight, which can be processed by a PLC or a PC.

Savings through modern control

Valves and filling devices can be controlled directly from the CSW - even without expensive PLCs.

Fast filling: 300 updates / sec.

Filling and dosing processes are based on speed. The high A/D conversion of 300 values per second enables weight data to be determined accurately and quickly. The fast update keeps up with the process speed. The indicator is ideal for dosing and stirring processes.

Design - Operation

The CSW weighing terminal has a 6-digit weight and service display.
The easy-to-read, bright LED display allows the weight value to be checked directly on site.
The five control buttons enable easy operation.
The weighing controller is in a robust, durable die-cast aluminum housing with protection class IP64.
Both 4- and 6-wire technology load cells can be connected.

Interfaces - Communication

Communication takes place via an RS-485 interface (up to 32 can be connected in the bus). The second serial interface RS-232 is also standard.
The variety of available interfaces enables easy and safe integration of weighing systems into any automation system.

Price list

Type-software variant	Interface	Price €, plus VAT
CSW-B	Basic weighing program	Incl.
CSW-S	Weighing program with dosing function for emptying - negative weighing	Incl.
CSW-C	Weighing program with dosing function for filling	Incl.
CSW-3	Program for weighing with recipe function for 3 products	Incl.
Accessories
Relay	Relay board with 5 Relay	80,-
Power supply 24V	Input voltage range: 12 - 24V DC +/- 10%, +/- 10%	25,-

Technical data

A/D converter	24 bit (16,000,000 parts), 4.8kHz
Load cell supply	5 V DC / 120 mA
Power	5 W
Input supply voltage	5- 24 VDC
Mains connection	240V/50-60Hz
Max. counter steps	± 999999 (with measuring range +/-10mV = recommended 2mV/V)
Linearity	< 0.01% of range
Temperature drift (of the analog output)	0.0005 (0.003) % of range / °C
Number of load cells (connected in parallel)	Max. 8 á 350 Ω or 16 á 700 Ω (4-wire technology)
Measuring range	± 39 mV
Max. sensitivity of the load cells	± 7 mV
Max. conversions per second	300 conversions/s.
Display	6 digits, 7 segments, red LED + 6 status LEDs
Decimal places	0-4; 0.01, 0.001, 0.0001
Display resolution - adjustable increments	x 1 x 2 x 5 x 10 x 20 x 50 x 100
Status symbols	Zero, tare, memory status
Measuring range	-1mv ~ +14 mv
Keyboard	Keypad with 5 keys for controlling the Scale functions
Digital filter	0.012...7 sec
Conversion rate	5 - 300 Hz
2 x digital optically isolated inputs	5 - 24VDC PNP
1 x analog output; optically isolated, 16 bit	0 / 4 ... +20 mA at max. 300 Ω-10 / -5 ...0... +5 / +10 V DC at min. 10 kΩ
3 x logical relay outputs	max. 115 VAC / 150mAC
1 x serial interface 485	10 ... 300 Hz (TXRS485 / TDRS485)
Baud rate	2,400, 4,800, 9,600, 19,200, 38,400, 115,200
Operating temperature	- 20 ... + 60 °C
Storage temperature	- 30 ... + 80 °C
Humidity	max. 85% r.H, non-condensing
Dimensions (W x D x H)	250 x 190 x 90 mm